E-Commerce & Logistics
Applications

E-Commerce & Logistics

Fast-drying, high-scuff water-based inks for e-commerce courier bags and transport corrugated cartons

Modern e-commerce and logistics packaging experiences extreme mechanical abrasion, multi-node transit handling, and high-speed automated hub sorting. Packaging must maintain barcode readability, brand graphics, and tear resistance under all weather conditions.

HCOLOR delivers high-coverage, rapid-drying water-based gravure inks for multi-layer co-extruded PE/PO courier bags (such as SF Express and Vipshop mailers) and fast-drying flexo inks for pre-print and post-print corrugated shipping containers.

Our solutions eliminate flammable solvent emissions in high-volume production facilities, providing exceptional slip, anti-blocking, and high optical opacity on recycled or dark polymer backings.

Technical Specification Matrix

Technical Specification Matrix of Inks for E-Commerce & Logistics
Target SubstratesLDPE/LLDPE multi-layer co-extruded courier film (40–80 µm), bubble mailers, A/B/C/E flute corrugated board, kraft linerboard
Core Ink ChemistriesHigh-solids waterborne acrylic copolymer (WPG70000), scuff-resistant crosslinking resin (WPG-B30000), fast-setting flexo emulsion (WLF90000)
Printing Process & Press SpeedWeb gravure (150–220 m/min), Corrugated web/sheetfed flexo (150–200 m/min)
Mechanical Rub ResistanceDry rub ≥ 600 cycles (4 lb load); wet rub ≥ 200 cycles without film breakdown (ASTM D5264)
Tape Adhesion & Flexibility3M 610 cross-hatch adhesion ≥ 98%; excellent elongation accommodating flexible mailer stretching
Opacity & ContrastHigh-opacity white and saturated spot colors ensuring 100% barcode and QR scanning accuracy
Environmental & Workshop SafetyZero volatile hydrocarbon hazards; non-flammable workshop classification; low VOC emissions

SHOWCASE

Ink series available for e-commerce & logistics

01

Water-based gravure courier mailer film inks

WPG70000 Series

HIGH-OPACITY, PERMANENT ADHESION INKS FOR PE CO-EXTRUDED SHIPPING BAGS

Engineered specifically for web gravure printing on co-extruded multi-layer polyethylene shipping mailers and parcel bubble pouches. Features high-opacity opaque white and rich black coverage, overcoming post-extrusion corona decay to achieve permanent tape adhesion and anti-scratch durability during conveyor sortation.

Product Platform
WPG70000 Express Poly Mailer Inks
Target Film
Co-extruded LDPE/HDPE film (including recycled PCR content)
Opacity Rating
> 90% opacity (complete shielding of parcel interior)
Tape Adhesion
100% tape adhesion (3M 610) with zero ink pick-off
Elongation Fastness
Stretches with film up to 300% without flaking or micro-cracking
Press Speed
150 – 220 m/min web gravure
Key Application
E-commerce express courier mailers, padded bags & security envelopes
Water-based gravure courier mailer film inks - Showcase Image 1
02

Fast-drying flexo inks for corrugated transit cartons (Post-print)

WLF90000 Series

SCUFF-RESISTANT, HIGH-CONTRAST INKS FOR AUTOMATED SHIPPING BOXES

High-concentration water-based flexographic inks tailored for post-print corrugated converting lines and flexo folder gluers (FFG). Engineered for rapid penetration and setting on virgin kraft, white top, and 100% recycled testliners, delivering razor-sharp barcode contrast and excellent case-packing rub durability.

Product Platform
WLF90000 Heavy-Duty Corrugated Flexo Series
Board Compatibility
Kraftliner, testliner, white top kraft & recycled corrugated fluting
Barcode Quality
Achieves ISO/IEC 15416 Grade-A scan verification
Drying Mechanism
Fast water absorption & setting; zero tracking on transfer wheels
Rub Fastness
≥ 500 rubs under 4 lb weight without fiber scuffing
Viscosity (25°C)
20 – 35 s (Zahn #2 Cup)
Key Application
Shipping cartons, e-commerce dispatch boxes, fruit & produce cases
Fast-drying flexo inks for corrugated transit cartons (Post-print) - Showcase Image 1
03

High-speed pre-print linerboard inks for master cartons

WLG80000 Pre-print

HEAT-RESISTANT INKS WITHSTANDING CORRUGATOR HOT-PLATE CURING

Formulated for high-graphic pre-print web gravure and CI flexo printing on linerboard reels prior to corrugated board lamination. Features extreme thermal stability up to 200°C, resisting blister formation, flaking, or ink ghosting during intense heat and pressure on single-facer and double-backer hot plates.

Product Platform
WLG80000 & WLF90000 Pre-Print Linerboard Platforms
Heat Resistance
Withstands 180°C – 200°C corrugator hot-plate pressure without transfer
Press Line Speed
180 – 300 m/min web gravure; up to 350 m/min CI flexo
Ink Film Gloss
Semi-gloss to high-gloss optical density
Flexibility
Superior crease cracking resistance along flute fold lines
Environmental Rating
Heavy-metal free, fully repulpable and biodegradable
Key Application
High-graphic master beer cases, FMCG appliance boxes, retail displays
High-speed pre-print linerboard inks for master cartons - Showcase Image 1
04

High-scuff protective varnishes for automated transit

WOF1004 Anti-scuff

EXTREME ABRASION & VIBRATION PROTECTION FOR CROSS-DOCKING LOGISTICS

A waterborne protective coating formulated to safeguard printed corrugated transit packaging against severe abrasion, railcar harmonic vibration, and high-speed distribution conveyor friction. Calibrates dynamic and static friction coefficients to prevent case slippage on automated robotic palletizers.

Product Platform
WOF1004 Logistics Protective Overprint Varnish
Sutherland Rub
≥ 1,000 cycles under 4 lb load with zero barcode degradation
Friction Coefficient
Controlled static COF 0.50 – 0.60; dynamic COF 0.40 – 0.50
Humidity Immunity
Resists condensation rubbing in cold-chain logistics environments
Recyclability
100% water-soluble in pulping process without micro-stickies
Viscosity (25°C)
25 – 35 s (Zahn #3 Cup)
Key Application
Long-distance export shipping cartons, automated warehouse transit boxes
High-scuff protective varnishes for automated transit - Showcase Image 1

STRENGTH

What our formulations are measured on

Dot Reproduction

Dot Reproduction

Clean highlight and shadow dots held across the run, so vignettes and skin tones stay smooth without press-side compensation.

Lightfastness

Lightfastness

Pigment selection rated on the Blue Wool scale, keeping shelf-display shades stable under prolonged retail lighting.

Scuff Resistance

Scuff Resistance

Binder systems engineered to survive conveyor abrasion, case packing and transit without marking the printed face.

Batch Consistency (QC)

Batch Consistency (QC)

Every batch is checked by spectrophotometer against the reference standard before release, tightening repeat-order tolerance.

FLOWCHART FOR CUSTOMIZATION

From first enquiry to delivered batch

  1. Technical Enquiry & Substrate Analysis

    Step 1Technical Enquiry & Substrate Analysis

    Tell us your substrate (BOPP, CPP, PET, PE, PVC, Kraft paper, gold/silver cardstock), press type (rotogravure, flexo, screen), line speed (150-400 m/min), drying tunnel specs, and target color standards.

  2. Lab Formulation & Spectrophotometry

    Step 2Lab Formulation & Spectrophotometry

    Our senior ink chemists formulate eco-friendly water-based resin matrices and disperse high-purity pigments, achieving precise color coordinates (L*a*b*) under standard D50/D65 illuminants with ΔE < 0.8 spectral accuracy.

  3. Sampling & Pressroom Verification

    Step 3Sampling & Pressroom Verification

    We dispatch 1-5 kg trial ink lots within 48h alongside detailed drawdowns and viscosity guidance. Our application engineers provide remote or on-site support to optimize ink transfer, drying speed, and adhesion.

  4. Scaled Production & Global Logistics

    Step 4Scaled Production & Global Logistics

    Backed by Dongguan, Kunming, and Yueyang production bases (30,000+ tons annual capacity), orders undergo strict QC batch release before dispatch in palletised 20kg/200kg drums or 1000kg IBCs via sea/air freight.

FREQUENTLY ASKED QUESTIONS

Key technical and application queries for e-commerce & logistics

How do HCOLOR courier bag water-based inks achieve high opacity and adhesion over dark recycled PE films?

We utilize surface-treated rutile titanium dioxide with a high refractive index and specialized adhesion-promoting acrylic polymers. This delivers high covering power over dark grey or black co-extruded films in a single pass while maintaining over 98% adhesion under 3M 610 tape cross-hatch peel testing.

Can these inks prevent smearing and barcode illegibility during automated conveyor sorting?

Yes. Our WLF90000 and WPG-B30000 formulations incorporate micronized polyethylene and PTFE slip additives that form a dense, low-friction surface film upon drying (dynamic COF ≤ 0.25). Barcodes and QR codes withstand repeated sliding across automated sorting conveyor chutes without scuffing or loss of scan contrast.

How does switching from solvent to water-based inks benefit courier bag converters?

Converters eliminate the fire hazards and expensive explosion-proof infrastructure required for solvent facilities, significantly reducing insurance and environmental compliance costs. Factory air quality is dramatically enhanced, and finished mailers comply fully with green postal procurement guidelines (e.g. SF Express and China Post standards).

HCOLOR Printing Ink Technical Consultation and Customer Support

Contact Us

Connect directly with our ink formulation lab and international team for custom samples, press-side trial support, and factory volume pricing.

INTERNATIONAL BUSINESS REPRESENTATIVE

Chelsea Yu

CORPORATE HEADQUARTERS & R&D

Dongguan HCOLOR Ink Technology Co., Ltd.

  • HEADQUARTERS TEL+86-769-81898932
  • OFFICE & R&D ADDRESSRoom 1102, Building 7, Times Zhihui, Sanlian Road, Luwu, Changping Town, Dongguan City, Guangdong Province, China (523560)
  • BUSINESS HOURSMonday – Saturday: 8:40 AM – 5:30 PM (GMT+8)

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